By Tim White |
Tim's MX-5 Project: Part 2 - Rust
Part 2 will be heavy on pictures and light on words for obvious reasons. When we last left off, the plan was to get stuck into the rust repairs on the car and make sure it would survive this coming winter. Well, as with any older car, rust is always a concern but is almost always worse than it looks..!
Driver's side. Credit: By Tim White @mosseuropeltd
Passenger's side. Credit: By Tim White @mosseuropeltd
Now on the surface neither of these looked too bad. But when you start cutting into the car to find where the bad stuff ends and the good stuff begins, you end up being left with a pretty sizable hole..!
That'll be all three skins on the driver's side then..! Credit: By Tim White @mosseuropeltd
...and all three on the passenger side as well..! Credit: By Tim White @mosseuropeltd
So both sides needed a fair bit of work! The driver’s side clearly the worse of the two, but fortunately both were well on the right side of 'salvageable' especially for a DIY-er who’s skilled with a welder. Thankfully, my very good friend Robert is just that person and has a fair bit of experience welding up MX-5s himself. He’s the proud owner of a VERY early NA6 in Mariner Blue which like most cars of its age, has needed some TLC in the form of sheet metal and welding wire. So Robert is definately the right person for the job.
With that, some welding gas, a few power tools and some courage, we went to work. Credit: By Tim White @mosseuropeltd
First layer patched up with matching gauge metal cut to shape. Credit: By Tim White @mosseuropeltd
Second layer patched and shaped. Credit: By Tim White @mosseuropeltd
Third layer grafted, sealed and reshaped (green goo will be explained shortly). Credit: By Tim White @mosseuropeltd
Outer skin and repair panel grafted in and coated. Credit: By Tim White @mosseuropeltd
'Whilst we’re in there' undersealing/protecting as much as possible. Credit: By Tim White @mosseuropeltd
Passenger's Side: Credit: By Tim White @mosseuropeltd
Layer 2 cut, shaped and welded. Credit: By Tim White @mosseuropeltd
Outer skin repair panel grafted on. Credit: By Tim White @mosseuropeltd
The eagle-eyed among you will notice that we didn’t exactly take the best of care when it came to protecting the paint on the car. Ultimately, the car needs paint in the future anyway, so for now the priority is function over form. It’s not the prettiest flower in the bush, but at least she’s solid, and the paint we put down will seal the metalwork up for the winter.
Spraying the driver's side inner sill. Credit: By Tim White @mosseuropeltd
Checking coverage once dry. Credit: By Tim White @mosseuropeltd
Exhaust & MoT
Out with the old. Credit: By Tim White @mosseuropeltd
And in with the new! Credit: By Tim White @mosseuropeltd
Just in the nick of time, MoT tester checking out our handywork the following day! Credit: By Tim White @mosseuropeltd
Conclusion & The Future
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